Research & Development

Advanced metallurgy well connected.
Engineered for critical wells.

TBX Nexxia combines TUBACEX's metallurgical expertise and R&D capabilities to develop high-performance CRA OCTG solutions and SENTINEL® premium connections for the most demanding well environments.

From alloy design and material selection to manufacturing optimization and product qualification.

Our integrated approach connects research, engineering and industrial execution to deliver reliable performance under challenging operating conditions.

CRA tubulars manufactured to API 5CRA
premium connections qualified
Up toC276top CRA materials for seamless tubes
6σstatistical approach to mechanical-property variability
Our R&D

A closer look at
every alloy

  1. 01

    Advanced material development

    Tailored metallurgy for demanding well environments.

    TBX Nexxia develops advanced CRA grades engineered to withstand challenging combinations of pressure, temperature and corrosive conditions, including high concentrations of chlorides, H₂S and CO₂.

  2. 02

    Process optimization

    From material design to robust industrial performance.

    Through extensive final-product sampling, statistical analysis and 6 Sigma methodologies, we evaluate mechanical-property variability and establish correlations between manufacturing parameters and product performance.

  3. 03

    Testing & validation

    Proven performance in critical well environments.

    Our testing programs combine microstructural and mechanical characterization with corrosion resistance evaluations, including localized pitting and crevice corrosion, SCC and SSC, supported by specialized laboratories approved by major end users.

×20,000electron microscopy characterization
7materials and metallurgy experts, 4 of them PhDs in metallurgy
IPseveral patents granted
R&D laboratories

Best in class in-house R&D laboratories.

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Premium connections development

From design inputs to field-proven connections

A design and validation workflow based on API Q1, from conceptual design and FEA verification to full-scale qualification testing.

  1. 01 Design inputsDefinition of design inputs and conceptual design for new connection families.
  2. 02 FEA verificationInternal FEA verification using anisotropic material definition (SENTINEL® Tech. Center).
  3. 03 Full-scale testingQualification as per API 5C5 / ISO 13679, up to CAL IV.
  4. 04 Coatings & finishRig-ready solution: special coating and eco lubricant, with reduced environmental footprint.
  5. 05 New applicationsSpecific testing protocols, such as CCS thermal and pressure cycling at -35 °C.
CCSSuperduplex 125 ksiPREN > 40Crevice corrosion testing
Case study

Superduplex qualified for CO₂ injection

Extensive corrosion testing of duplex and superduplex grades (125 ksi PSL 2, PREN > 40) under different impure CO₂ chemistry specifications, with controlled impurity concentrations and following end-user approval conditions — including crevice corrosion testing.

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R&D collaboration

Working alongside our customers

From material selection to proprietary alloy development.

We work alongside customers to address specific well requirements and support reliable long-term performance.

Applications

Engineered for the world's most demanding wells

Exploration & Production

Production tubing and casing widely used and tested in the most demanding exploration and production wells.

CRA tubular solutions are designed and proven for highly corrosive, HP/HT and deepwater oil & gas wells, where material selection, connection performance and long-term well integrity are critical. SENTINEL® Prime has been specifically designed and tested on CRA materials to withstand these extreme operating conditions.

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Enhanced Oil Recovery & Water Injection

Engineered for high-pressure water injection in demanding reservoir conditions.

CRA tubular solutions provide enhanced resistance to chloride-induced corrosion, pitting and stress corrosion cracking in seawater and treated-water injection environments. Using duplex, superduplex and nickel-based alloys, TBX Nexxia helps ensure reliable injection performance, long-term well integrity and reduced lifecycle costs in EOR operations.

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Carbon Capture, Utilization and Storage

TX25NP-125 Super Duplex and SENTINEL® Connections, tested for CO₂ injection with impurities.

SENTINEL® Connections have been tested as per specific CCUS well conditions, including cryogenic thermal and pressure cycling.

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Geothermal Wells

Duplex stainless steels and nickel alloys built for extreme temperatures and aggressive brines.

High-performance duplex stainless steels and advanced nickel alloys with superior resistance to stress corrosion cracking, pitting and localized erosion, maintaining strength and integrity at elevated temperatures.

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Acid Gas Injection

Duplex and nickel alloys engineered for injection environments with high concentrations of H₂S and CO₂.

Using advanced duplex stainless steels and nickel alloys with tightly controlled microstructures, TBX Nexxia delivers reliable pressure containment, long-term integrity and enhanced resistance to SSC and HIC.

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Research & Development

From metallurgy to validated, trusted performance.

At TBX Nexxia we connect materials expertise, process engineering and rigorous testing to turn complex well requirements into qualified CRA OCTG solutions.